I-VTC1250 Vertical Lathe Machine Turning

Uma kuqhathaniswa namathuluzi omshini afanayo wangaphambilini, inezinzuzo ezilandelayo:

1. Izinkomba ezibalulekile zepharamitha zethuluzi lomshini, njengobubanzi obukhulu bomshini wethuluzi lomshini, isivinini esihamba ngokushesha sama-eksisi amabili, njll., ziseduze noma zikhulu kunamathuluzi omshini angaphandle afanayo.

2. Umshini unokwakheka okuhlangene, unyawo oluncane, ukwakheka okunengqondo kwazo zonke izingxenye ezisebenzayo, ukusebenza okulula nokugcinwa.

Ithuluzi lomshini isakhiwo esiyinhloko nezici zobuchwepheshe

Isinyathelo 1: Isisekelo

Umumo wombambo wesisekelo uthuthukiswa isofthiwe ye-Ansys, eyenza umshini ube nokuqina okuphezulu.Impahla iyi-high-density cast iron enamandla amakhulu kanye nokumuncwa okuhle kokushaqeka.

I-spindle

I-spindle yalolu chungechunge lwamathuluzi omshini ingakhethwa ngeyunithi yokuphotha ye-A2-11 yasekhaya noma engenisiwe, noma iyunithi yokuphotha eyenziwe ekhaya, eyamukela isakhiwo samanje samazwe ngamazwe esithuthukile nesivuthiwe ekwakhiweni.Isisekelo se-shaft esiphambili sangaphambili sakhiwe nge-double row cylindrical roller bearing kanye ne-angular thrust yebhola yokuxhumana ye-angular, futhi ukusekelwa kwangemuva kuyi-double row cylindrical roller bear;Ama-bearings ama-spindle bearings athengwa kwamanye amazwe, kanti ama-bearings agcotshwa ngamafutha anesivinini esiphezulu aphuma kwamanye amazwe.I-axial kanye ne-radial preloads yesistimu yokuphotha ingalungiswa nge-nut eyodwa yokuqina okuphezulu kwe-radial kanye ne-axial.Indandatho yangaphakathi ye-roller bearing ingasetshenziswa ukulungisa imvume ye-radial, ngaleyo ndlela ithole ukunemba okungcono kakhulu kwemishini kanye nezinga lokushisa eliphansi lokusebenza.

I-motor eyinhloko yalolu chungechunge lwamathuluzi omshini ishayela i-spindle ukuze ijikeleze ngebhande le-multi-wedge, ukuze kuqinisekiswe ukusebenza kahle okuphezulu, umsindo ophansi nokudlidliza okuphansi kwalo lonke uhlelo lokudlulisa ukuze kuhlangatshezwane nezidingo zokusika zezimo ezihlukahlukene ezifana nokuphansi. isivinini kanye ne-torque ephezulu kanye nesivinini esikhulu namandla aphezulu.Ibhokisi lokuphotha kanye nesisekelo kuxhunywe ngezimbobo, ukuze umhlangano wokuphotha wethuluzi lomshini ube nokuqinile okuphezulu.

Uhlelo lokuphakelayo

Ama-ax angu-X kanye no-Z ashayelwa ama-servo motors futhi axhunywe ngokuqondile kusikulufu sebhola ngokusebenzisa i-elastic coupling.Isikulufu sebhola sifakwe zombili iziphetho ezilungisiwe.

I-VTC900L i-axis guide ujantshi emibili ithunyelwa kwamanye amazwe, isitimela sokuqondisa izikhombisi-ndlela ezine zohlobo lomthwalo olinganayo, umthwalo oqondile ophezulu, phakathi kwekheji ye-roller ehlukanisiwe, ukunciphisa ukunyakaza okusheshayo kokumelana nokungqubuzana nokukhuphuka kwezinga lokushisa, ukuguqulwa kokushisa, ngaleyo ndlela kuthuthuke kakhulu. ukunemba kokucubungula, isivinini esisheshayo kanye nokusebenza kahle kokukhiqiza.Izinzuzo zayo ezivelele usayizi omncane, ukunemba okuphezulu, izindleko zokulungisa eziphansi, ukuphishekela ukunemba okuphezulu nabasebenzisi abangabizi kakhulu bokucushwa okuthandwayo, okulungele ikakhulukazi imboni yezimoto ngokwengxenye yezidingo zokungaguquguquki kosayizi wesenzakalo.

Ithuluzi

Umnikazi wamathuluzi unezinhlobonhlobo zokucushwa, futhi abasebenzisi bangakhetha ngokukhululekile ngokwezidingo zabo zangempela kanye nemikhuba yokusebenzisa.

Ukucushwa okujwayelekile: I-Global/Taiwan servo horizontal hydraulic 8/12 station tool tower, lolu chungechunge lwesiphathi samathuluzi lulawulwa yi-servo motor, lungaba ukukhethwa kwethuluzi elisheshayo le-bidirectional, ukuvala i-hydraulic, ukuqina okuphezulu;Umnikazi wamathuluzi we-servo wesiteshi se-4/6 we-Global mpo, umnikazi wamathuluzi unesakhiwo esihle kakhulu sokuklama nokuqina okuphezulu usebenzisa ubuchwepheshe be-servo, inkomba kanye nokukhiya kwe-hydraulic, indexation, ezinzile futhi enembile, ikakhulukazi efanelekile ukucubungula izingxenye embonini yezimoto.

Chuck cylinder

I-chuck ejwayelekile yaleli thuluzi lomshini ikhetha i-Taiwan noma i-hydraulic chuck yasekhaya, i-chuck iyi-chuck engangeni manzi, isihlalo se-slide somhlathi kanye nomzimba we-disc oshelelayo ngophawu, kungavimbela ngempumelelo ukupholisa nge-chuck ekuvuzeni kokuphotha, kodwa futhi kungavimbela i-chip endaweni eshelelayo yesihlalo sama-slide.Kukhona ama-T-slots angu-3 ebusweni bokugcina be-chuck, engashintshwa kalula ngokulungiswa okuhlukahlukene, ukuguquguquka okusheshayo nokuhle, futhi angahlangabezana nezidingo zabasebenzisi zokucubungula izingxenye ezihlukahlukene.Futhi ongazikhethela ukuthi i-hydraulic chuck kanye nesilinda, i-chuck yasekhaya engangeni manzi kanye nesilinda sase-Taiwan.Isilinda siphinde sibe nomsebenzi wokuthola ozikhethela wona.

Isiteshi sokuthambisa

Ithuluzi lomshini lamukela isistimu yokugcoba yasekhaya noma ehlanganyelwe emaphakathi, futhi inomsebenzi we-alamu yezinga loketshezi kanye ne-alamu yokucindezela.

Isistimu yokupholisa

Ukugeleza kwepompo yokupholisa kwalo mshini kungu-133L/min, kanti ikhanda lingamamitha angu-40.Ibhokisi lokupholisa lihlukaniswe nomshini omkhulu (i-tank yamanzi okupholisa ifakwe ngemuva noma eceleni komshini omkhulu) ukuqinisekisa ukuthi ukunemba komshini kuvikelwe ekushiseni okusika.Kusetshenziswa iphampu yokupholisa engenisiwe, amanzi okupholisa ahlukaniswa ngezindlela ezintathu ngemuva kokuthi iphampu yokupholisa ikhishwe isihlukanisi samanzi: eyodwa ixhunywe nembobo yamanzi okupholisa esibambi samathuluzi, futhi ikhishwa ngobhobho lokunamathisela ummese ukunikeza ukupholisa kanye ukugcotshwa kwezingxenye namathuluzi okuqinisekisa ukunemba komshini we-workpiece kanye nokwenza ngcono impilo yesevisi yethuluzi;Enye ixhunywe nepayipi lamanzi ngaphezu kwesisekelo ohlangothini lwesobunxele lwe-spindle yokukhipha amafayili ensimbi embhedeni: owesithathu uxhunywe nesibhamu samanzi sokuhlanza izingxenye namathuluzi omshini.

I-chip conveyor

Ngokusho kwezinto ezihlukene ze-workpiece, umshini ungakhetha ukukhishwa kwe-chip chain-plate, ukukhishwa kwe-scraper noma ukukhishwa kwe-chip magnetic scraper.I-chain-plate chip extractor ilungele ukuqoqa nokuthutha zonke izinhlobo zama-roll, ama-clumps namabhulokhi ama-chips.I-scraper ifaneleka ukudlulisa ithusi, i-aluminium, insimbi ekhonjiwe kanye nezinye izinsalela.I-magnetic scraper chip extractor isetshenziselwa kakhulu ukuthutha ama-chips ensimbi angaphansi kuka-150 mm ubude ekusetshenzisweni okumanzi.I-chip eliminator iyazenzakalela, futhi ukuqala nokuma kwesinqamuli se-chip kungalawulwa ngomyalo we-M.